USC STEAM 2024: Pipe Drop Storage

Scope of Our Mission

Our project addressed the critical need to organize steel pipes safely and efficiently outside EAFab's manufacturing facility, freeing up valuable indoor space while enhancing safety and productivity. The proposed solution required maximizing cost-efficiency by utilizing existing materials and manufacturing capabilities.

Our Journey

The journey began with identifying the problem during discussions with EAFab representatives. Initial observations revealed disorganized pipes that posed safety risks and operational inefficiencies. We conducted extensive research into existing storage solutions, including PVC and metal pipe systems, and consulted industry contacts to understand best practices. We also found other pipe organization systems online, including storage racks, pipe chocks, and bumper rings.

We settled on the concept of a "V-shaped" rack, leveraging existing U-shaped fixtures. This idea evolved through iterative prototyping and feedback. Early models were found to lack stability due to insufficient side supports and a lack of support on the bottom, which led to the incorporation of additional reinforcements and design optimizations. We also ran into problems with how the rack would be transported with no holes for chain pickup and no way to move them by forklift. Visual aids, such as CAD models and scaled-down 3D prints, were developed to test and refine the solution. Regular consultations with our EAFab mentor ensured the design met real-world requirements, such as cost constraints and functional feasibility.

Final Solution

Our final design is a robust, stable, and aesthetically pleasing V-shaped pipe rack that meets all project goals. Key features include enhanced stability through reinforced sides and a sturdy base, optimized storage with precisely spaced slots to accommodate pipes of varying diameters, and cost-effectiveness by utilizing existing shop materials and in-house welding capabilities. Safety is also a priority, with features like rope-accessible holes to ensure secure handling during transportation.

Testing with scaled-down prototypes confirmed the rack’s ability to securely store up to 50 pipes per unit, effectively addressing safety concerns and space constraints. The implementation of this solution promises increased warehouse productivity, reduced hazards, and a streamlined inventory process, all while maintaining cost efficiency and practicality leading to increased productivity and profitability.

USC STEAM Students who worked on the project: Arth Italiya and Anand Jani.